Amidst a Petrochemical Wonderland Points of view along the Houston Ship Channel
The Houston Ship Channel, as seen from the
San Jacinto Monument.
- CLUI photo
A visit to the Houston Ship Channel is a compelling
activity, highly recommended for anyone interested in current
events. Here, in this petrochemical Mecca, the largest petrochemical
complex in the United States, the full extent of our saturation
in the oil economy can be seen, felt, smelled, and fathomed. From
Houston, a tour can easily be done in a day, and there are numerous
interpretive areas, monuments, markers and museums that help visitors
understand this most complex complex.
The ship channel is an expanded version of an old muddy creek
called the Buffalo Bayou, which connects downtown Houston to Galveston
Bay and the Gulf. It was enlarged for shipping in stages over
the past two centuries, initially to bring Southern cotton to
the coast. It wasn’t until the US Congress officially declared
Houston, fifty miles inland, a Port City, in 1870, that the dredging
and widening projects really took off. With the work of the Army
Corps of Engineers and the resources of the investor Charles Morgan,
a shipping magnate eager to avoid Galveston’s dockage fees,
the first ocean going vessel made it up the channel in 1876 (an
event that no doubt rivaled the local celebration of the nation's
centennial in importance that year).
Today, the Port of Houston, which manages many of the ship channel’s
terminal facilities, and includes the petrochemical plants of
the area in its figures, is the one of the busiest ports in the
country, handling more foreign tonnage than any other port in
the U.S., primarily in the form of bulk materials, and most of
it petrochemical. Approximately one quarter of the refining capacity
of the United States is located along the ship channel, at over
20 petrochemical plants in the channel area. They are linked by
pipelines, selling streams of liquid product to one another, and
bringing in crude from hundreds of platforms in the Gulf, as well
as heavier, cheaper crude from Mexico.
Futuristic canopy at the Sam Houston Pavilion,
where the M/V Sam Houston takes visitors on the Sam Houston Ship
Channel. ”Houston,” of course, was the first word uttered
from an extraterrestrial land, by astronauts on the moon speaking
with the Johnson Space Center, also located in the Ship Channel
area.
- CLUI photo
Some of this superlative industrial land and seascape
can be viewed on the Port of Houston’s free public boat
tour aboard the M/V Sam Houston. The 90 minute tour leaves from
the port’s Sam Houston Pavilion, and accommodates up to
100 people. It is often crowded with school kids. The tour covers
the turning basin area, the most inland portion of the navigable
ship channel, and passes the 610 highway bridge. A few petrochemical
plants are visible along the way, but the most impressive sights
may be a large U.S. Gypsum shed full of Mexican gypsum, the old
Deepwater Power Plant, and the massive Public Grain Elevator #2.
The boat turns around soon after passing the first major refinery
on the ship channel, the Lyondell-Citgo refinery, a medium sized
plant that processes crude from Venezuela. Though based in Tulsa
Oklahoma, Citgo is owned by the government of Venezuela, through
its national oil company Petroleos de Venezuela (PDVSA). The Houston
refinery is one of two that are mostly owned by the company in
Texas (the other is at Corpus Christie) and one of four mostly
owned by the company in the USA (the other two are in Lake Charles,
Louisiana and Lemont Illinois). With a capacity of around 270,000
barrels per day, it is the fourth largest in the Ship Channel
area, and the 11th largest refinery in the nation.
Up the creek, on what used to be Buffalo Bayou,
on the Port of Houston's tour of the Ship Channel.
- CLUI photo
To get into the heart of ship channels’
petrochemical countryside, land is the preferred route, and there
are several spectacular viewing opportunities and interpretive
facilities provided by the state historical and transportation
agencies.
From the 610 loop, south of the channel, head east on La Port
Freeway (Highway 225) through the town of Pasadena, where you
can see the Crown Central Petroleum Corporation’s refinery
(one of two in the country owned by this small, independent oil
company) off Shaver Street, and numerous industrial parks and
pipeline facilities, until you reach the monumental Shell Deer
Park facility. Shell Deer Park is a 1,500-acre complex located
in Deer Park, comprised of an oil refinery and a chemical plant.
The refinery employs around 1,000 people, and is the sixth largest
in the nation, with a capacity of 340,000 barrels per day. The
refinery is half owned by Pemex, the Mexican state oil company,
and approximately 70% of the crude processed at the refinery is
Maya and Olmeca crude oil imported from Mexico. The balance is
domestic crude oil, mostly from Texas and Louisiana. The chemical
plant employs 800, and is a major national supplier of base chemicals
for plastics, paints, and other products. North off the 225 on
Route 134, visitors will pass the Rhom and Haas Deer Park Chemical
Plant which makes acrylic adhesives, plastics, and paint. This
is the way to the finest viewing site in the Ship.
ExxonMobil Baytown: the largest refinery in
the USA.
- CLUI photo
This state historic monument is an Art Deco obelisk
that is the tallest free-standing column in the world. It is located
on the battlegrounds, which happen to be, now, on the edge of
the Ship Channel. Built in 1939, it is 570 feet tall (15 feet
higher than the Washington Monument, due to a large Texas star
at its top). It has an elevator that takes visitors to an observation
deck near the tip, from which a dramatic 360 degree view can be
had, albeit through fairly small windows, of the low flat land
of eastern Texas.
Visible to the east of the Monument, further down the Ship Channel,
is the largest oil refinery in the country, ExxonMobil’s
Baytown complex. Of the 150 or so oil refineries in the USA, the
average processing capacity is less than 150,000 barrels of crude
oil per day. The Baytown refinery’s capacity is 525,000
barrels per day. In addition, the plant has two research centers
and two chemical production facilities making plastics such as
polypropylene and synthetic rubber, and specialty fluids for paint
and household cleaners. It employs nearly 6,000 people.
After Baytown, the ship channel passes the DuPont’s La Porte
plant, which since the mid-1950’s has been making weed killers,
formaldehyde, and other biochemicals, and is the world’s
largest polyvinyl alcohol plant, a substance that is used in the
clothing industry for weaving polyester blends into synthetic
fabrics like Lycra and Spandex, and for acetates that are used
in things like car windshields. The plant employs around 1,000
people.
Highway 225 ends at DuPont, at the intersection of Highway 146,
where a great view can be had off the Fred Hartman Bridge, whose
eight lanes of roadway soar over the Ship Channel. The bridge
is the largest cable-stayed span in the country (though the Dame
Point bridge in Jacksonville, Florida is 50 feet longer, it is
not as wide as this one). It opened in 1995, replacing the narrow
Baytown Tunnel, which was constructed fifty years ago, and had
become an obstruction for the effort to deepen the ship channel
to accommodate larger ships. After the bridge opened, the middle
section of the tubular tunnel was removed by flotation, and barged
to the Gulf, where it was sunk, joining numerous sunken oil rigs
as an “artificial reef.” The two end sections of the
tunnel, closer to the shore, were flooded and left in place.
At this point, the Ship Channel now flows in a dredged channel
of the San Jacinto River, Buffalo Bayou having drained into San
Jacinto Bay near the monument. The river winds through a series
of small islands and bays, rounds Morgan’s Point, with the
Port of Houston’s large container facility at Barbours Cut,
then it spills into Galveston Bay. The oil industry picks up again
dramatically at Texas City, and Highway 146 takes you there.
Texas City has three refineries: Valero's, which is of mid to
large size at 215,000 barrels per day capacity; Marathon Ashland
Petroleum LLC, a joint venture between Marathon Oil Corp., and
Ashland Inc., which operates a smallish refinery with a 76,000
barrels per day capacity; and British Petroleum (BP) which has
its largest refinery here, with a capacity of over 450,000 barrels
per day, making it the third largest in the nation.
Amid the very same refineries damaged by the
Texas City explosion of 1947 is a commemorative marker and the propeller
from the SS Highflyer, an ammonium nitrate-filled ship which exploded
16 hours after being set ablaze by the explosion of the SS Grandcamp,
in the Port of Texas City.
- CLUI photo
Across from the Valero and Marathon refineries
at the entrance to the port of Texas City is one of two monuments
that discuss the thing Texas City is most famous for: blowing
up. In 1947, a French ship filled with ammonium nitrate (which
had been converted from explosives to fertilizer at chemical plants
in the area for shipment to Europe), caught fire in the harbor
and soon exploded. The shockwaves from the explosion damaged the
industrial plants and refineries in the region, many of which,
since they deal with extremely volatile material, also caught
fire and had their own cascading series of explosions, lasting
for days. 15 foot high water waves generated by the explosion
washed through town, and later that night, another ammonium nitrate
ship in the harbor, that had been on fire all day, exploded, sending
the worst of the shockwaves across the ruined city. It took a
week to put out all the fires. One third of the homes in the town
of 16,000 were condemned. A total of nearly 600 people were killed.
The Galveston Channel usually has a few oil
rigs tied up along its shores. This one was used as a film location,
for the the meteor-blown-up-with-a-nuclear-bomb movie Armageddon.
- CLUI photo
The main memorial for the disaster is located
at the cemetery, just east of Highway 146, on the north side of
Loop 197. Continue down loop 197 through town to the refineries
and the port on the south side of town, then back on to Highway
146, and to Interstate 45, the Gulf Freeway, which leads to the
last interpretive site on this remarkable chain of petrochemical
production, the Ocean Star Museum.
The refineries of the Ship Channel are referred to by the oil
industry as the “downstream” end of the industry,
where the raw material is processed into saleable products. As
we flow downstream on the Ship Channel, we get to the “upstream”
end of the industry, at Galveston and the adjacent Gulf of Mexico,
where the crude oil is extracted from the earth. The Galveston
Channel, the sheltered inland side of the Island, is littered
with oil rigs, towed in from the gulf for repair or scrap. Some
are used for parts, some are reconditions, and some seem to remain
for use as movie locations. One has been turned into the Ocean
Star Offshore Drilling Rig and Museum, a most remarkable and unique
museum about this startlingly complex and dramatic part of the
petrochemical industry.
After a visit to the Ocean Star, visitors to the petrochemical
corridor around the Houston Ship Channel will have completed their
immersion in the land of oil. The return trip to Houston via Interstate
45 takes only an hour. Back in Houston, a tour of oil, oil services,
and energy company headquarters shows another aspect of the industry.
But that will have to wait for another day.
One of the dozens of impressive displays, models,
and artifacts at the Ocean Star Offshore Oil Museum.
- CLUI photo
Historical layers in the region surrounding the
ship channel interact with the contemporary industry in curious
ways. Fields dedicated to battle re-enactements and reforestation
projects and monuments are paired with today's tank farms and
cracking towers, creating a contrast that further enhances the
remaining natural or restored landscape as historical artifact.
The depicted monuments read:
"To the tune of "Will You Come to the Bower," the
Texans advanced; "Remember the Alamo! Remember Goliad!"
was their cry. With cannons and gunshot, clubs and bowie knives
they fought - no quarter was given; the rout was complete - the
slaughter terrific." And "Near here on the afternoon
of April 21, 1836, the army of the Republic of Texas commanded
by General Sam Houston was drawn up to attack an invading Mexican
army commanded by General Antonion Lopez De Santa Anna."
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CLUI photo by Steve Rowell