Modular Buildings A Modern Form of Architecture Whose Time,
Perhaps, Has Come Again
It is virtually impossible
today to assemble a building of any sort in the United
States out of large modular assemblies routinely available
on the market without introducing innumerable "special
details" or "special components" that instantly increase
the cost to a point above that of a comparable, conventionally
built structure.
-From Form Follows Fiasco, by Peter Blake, 1977
The justified rebellion
against modernist architecture led to a reactionary
postmodern style. As postmodernism matures, it can return
to explore some of the positive attributes of the modernist
era, learning from its weaknesses, and building on its
strengths.
-Damon Farragut
In these dynamic times, permanent architecture can
seem as archaic as it is impractical. Crusty, primitive
building materials from disused demolished structures
form piles of rubble that fill our dumps and urban hinterlands,
and rotten downtown cores crumble from abandonment brought
on by the conflict of shifting demographics and stationary
structures. We move into the edificial trash left by
some previous group, and either conform to the tyranny
of the existing structure or spend a fortune to modify
it to our needs.
A residential building composed of premanufactured
components, designed by Philleo Engineering and Architectural
Service
Photo from Building Tomorrow:
The Mobile/Manufactured Housing Industry
by Arthur D. Bernhardt
Manufactured modular structures offer an alternative.
Adaptability exists from their inception, with flexible
design options that are easily modified, and the choice
of relocatability. The integration of standardized construction
options, based on how organizations tend to use space,
and pre-engineered, factory fabricated components, reduce
costs to a reasonable level, allowing resources to be
committed to the task at hand, rather than the structure
in which to do it.
A fully assembled modular building being trucked
to its site.
Photo Williams Scotsman Inc.
By definition, commercial modular buildings
are 60 to 100 percent factory built, and are assembled
in one location and moved to another. In fact, most new
construction contains many pre-manufactured components,
such as kitchen cabinetry, roof trusses, and door/frame
assemblies. Totally modular construction simply maximizes
the efficiency of the factory assembly line process.
The needs of organizations change over time,
as do urban contexts. Modular buildings offer flexibility
by being designed with the option of disassembling the
structure and moving it to another location. This relocatability
means that the investment in the buildings, and the effort
to make the improvements to them, is not lost if a move
is necessary. And the impact that modular buildings have
on their site is minimal. When a lot is vacated, there
are no foundation remnants or cellar holes scarring the
ground.
In Los Angeles, it is said that you have
a 50% percent chance of being educated in one, and if
you go to jail, you have a good chance of being incarcerated
in one. In an earthquake prone land, this is reassuring
as modular buildings are actually structurally stronger
than most site-built buildings, as they are constructed
to withstand the turbulence of traveling by road from
the factory to site. In other ways too, modular construction
can improve the quality of the building, as they are manufactured
by technicians who are experts at their craft, not unknown
journeymen, taken from the local pool of available workers.
Moshe Safdie's Habitat, a modernist modular mountain,
built in Montreal, 1967.
Photo from The American Aesthetic,
by Nathaniel Owings, 1969
For decades, modern utopias have been designed around
modular forms of construction. The visionary designers
that have had perhaps the greatest impact on architecture,
such as Frank Lloyd Wright, Le Corbusier, and Buckminster
Fuller, all had designs for low-cost, modular building
complexes. The execution of these plans was often foiled
by the realities of the marketplace. In the case of those
constructed as high rise apartment blocks, the structures
became blighted by the social effects of economic disparity,
or ended up costing as much or more than regular construction,
and were available only to the rich, such as Moshe Safdie's
remarkable Habitat building in Montreal, created during
the modernist frenzy of Expo ¨67.
Four premanufactured
units, two up and two down, makes a 2000 square foot building,
at around half the cost of new construction. At left,
an employee lounge/office under a warehouse roof in Hawaii
(photo from the Modular Building Institute). At right,
an external frame support system for a temporary engineering
office at a construction site in Boston.
CLUI photo
But perhaps modular construction works best
when applied to the ubiquitous one or two-level buildings
that make up the majority of the world's architecture.
These are the buildings which small business move in and
out of, and that families occupy.
This stacking of manufactured housing units into
the nations first (and probably only) multi-level
èmobile home parkî was performed by these three gentlemen,
in a suburb of St. Paul, Minnesota, and was called
SkyeRise.
Photo from Wheel Estate, by
Allan D. Wallis
There is certainly room for improvement
in the construction of pre-manufactured housing units,
especially in the variety of options for stylistic elements.
However their very existence today is tremendously beneficial,
as in these times of hyperinflated housing costs, it enables
more people to live in their own spaces, with the freedom
of relocatability to boot.
An office building in Sunnyvale, California, constructed
out of 72 12'X52' modular units, at a cost of $55.00
per square foot.
Photo from Meehleis Modular
Buildings, Inc.
But with the less idiosyncratic requirements of non-residential
structures, modularity finds its best medium. From the
small, single-wide applications of a security station
to four-story hospital structures, modular buildings are
making their way down our streets to vacant lots, and
their potential is only beginning to be appreciated.
Modular construction refers to a building
method, and not a finished product, and a modular building
can take many forms. In the words of a member of the Modular
Building Institute, an industry trade organization: "If
we would like the rest of the world to believe we do more
than trailers, then we must eliminate this inadequately
descriptive term from our industry vocabulary."
Two single-wide modular trailers, where mobility
was an important consideration. At left, a timing,
scoring, and press box. At right, a temporary flight
support office at a small airport.
Photos from the Modular Building
Institute
Premanufactured specialty industrial applications:
At left, a telephone infrastructure equipment building
(CLUI photo), at right a control station at a cement
plant.
Photos from the Modular Building
Institute
Manufactured buildings can be added on to existing
structures, as with this caboose to create a restaurant
(left), or have stylistic attributes added to the
exterior to integrate the modular components, as at
this elementary school (right).
Photos from the Modular Building
Institute
Once a modular structure is installed on site, it
can become as permanent as any other building, with
the simple passing of time.